NEW OPTIMA D Series 

Compact and miniature connector for extreme conditions
 

 

LEMO’s latest innovation—the OPTIMA D Series—combines high-performance engineering with a compact, lightweight design built for the toughest environments. Developed for defence, aerospace, and mission-critical systems, it delivers IP68 protection even when unmated, robust 5-spur keying for secure blind mating, and a modular design for seamless integration. Rigorously tested to MIL-STD-810H, the OPTIMA D Series offers rugged reliability and design flexibility—all in a space-saving form factor.

New LEMO D Series connectors for military applications

Optimized for Military, Aerospace & Tactical Systems

The D Series offers the optimal miniature connectivity solution for soldier-worn applications like radios, headsets, cameras and visual enhancement devices. Engineered with exceptional vibration resistance, it’s also the perfect choice for UAV or aerospace applications.

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Advanced design. Military-grade performance.

Compact & Miniature Design

  • Overmolded plug is 25% shorter than standard LEMO Series
  • Small plug diameters optimize tight-space integration
  • High contact density – up to 32 contacts in a compact form

Rugged & Reliable Performance  

  • MIL-STD-810H tested for shock, vibration, and environmental resistance
  • IP68 sealing (20m/2h) even when unmated
  • EMI/RFI shielding ensures clean, uninterrupted signal transmission
     

Modular Design for Maximum Flexibility  

  • Choice of push-pull or break-away latching systems
  • Robust 5-spur keying enables safe and accurate blind mating
  • Available in five sizes with multiple configurations:
    • High-speed (USB, Ethernet)
    • Multipole power/signal
    • Coaxial solutions
  • Easy mechanical integration:
    • Flush mounting on the enclosure
    • Uniform PCB height across all sizes
  • Three socket models for streamlined system adaptation
     
New LEMO D Series for military connectors
Video
Introducing the new OPTIMA D Series

Key features

  • Compact size and miniature design
  • Rugged design withstanding harsh conditions
  • High pin density with a broad variety of combinations
  • Sealing performance ensuring reliability in wet, dusty or submersible environments
  • Dark and non-reflecting surface treatment with high corrosion resistance
  • Secure locking mechanism even in high vibration environment
  • Compliant with MIL-STD-810H, ensuring performance in the toughest military applications

     


Technical characteristics
 

Endurance> 5000 matings
Ingress Protection Index (mated)

IP68 (20m/2h) unmated

Housing materialNickel plated brass
Min. & Max. operating temperature

-55°C/+150°C (socket)

 

-40°C/+90°C (plug & free socket)

Salt fog1000 hours
Vibration37.8g max, 8 hours
Shielding effectiveness 

> 75 dB up to 10 MHz

> 40 dB up to 1 GHz 

Cable assembly services for military new D serie connectors
Cable Assembly Services

LEMO offers complete solutions including cable selection, meticulous cable assembly, and proficient overmolding services:
 

• Custom Solutions: Expert in complex cable harnesses and assemblies overmolding.
• Private Labeling: Tailored branding for sensitive projects.
• Certifications: IPC-620, ISO 9001, AS9100, MIL-STD-810, and more.
• End-to-End Support: From design to delivery, with timely
and reliable service.
 

Learn more about our cable assembly services
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Facing extreme connectivity requirements in compact spaces?

Reach out to our experts and discover how LEMO’s OPTIMA D Series meets your most demanding needs.

With a compact and miniature design, IP68 sealing, and MIL-STD-810H ruggedness, these connectors are engineered for mission-critical environments. Share your requirements today and let us design your perfect solution.